Radar Arch Speakers Type 1.

Project date: 2009

If your boat has 9 speakers, what else could you need... perhaps two more speakers for the radar arch.

Fact is, when we are up on the flybridge, the audio isn't as good as it should be, so the obvous solution is to add a couple of speakers to the arch. And since I have a tubluar arch, wakeboard-style speakers seems a good fit.

Limitations. Unfortunately, due to the construction of my radar arch, none of the speaker "cans" I was able to find would let me mount the speakers at level. I have to mount them at an angle. But that is OK, since the angle mounting provides a more direct path to the helm. I don't have an issue with the asthetics of this configuration, but if it looks out of place, the speakers could be mounted above the arch if desired, as well as many alternate locations.

I found some aluminum cans from Pyramid Manufacturing Inc., a small company that sells on eBay. For around $100, you get two cans made of spun aluminum, suitable for 6 1/2" speakers, and available in a wide range of tower clamp sizes, from 1 5/8" dia to 3" dia. While some manufacturers have adjustable clamps, this particular manufacturer's clamps are not. So make sure of the diameter.

An easy way to determine the diameter is to measure the circumference around the tubes, then use simple math and divide that number by Pi (3.14).


The cans come with binding posts, which I dislike. I tried to obtain cans that were undrilled, but they were not available.

So I retrofitted the cans by installing Heyco Cable Clamps in the rear hole, and Heyco blank fillers in the front hole.

I also sealed the rear fillers with 3M 5200 sealant to make them waterproof. The Heyco items are available from Mouser.Com.




To finish the cans, you will need to obtain a set of speakers (I am using Polk DB-651s), then drill mounting holes in the can flanges. I like to seal the speakers to the cans with Silicone sealant. Don't use 5200 here as you will never get the speakers off if you ever need to.

I used Delphi WeatherPack connectors, available from Mouser.Com, as well as the other popular on-line electronics supply houses. These are waterproof automotive style connectors, and they have held up well.

To wire the speakers to the stereo, I used a good quality marine-grade speaker wire, such as the wire available from Ancor. The advantage of Ancor speaker cable is that both leads are tinned, which provides less chance of corrosion.

I do NOT subscribe to the use of those over-priced fat speaker cables that cost several dollars per ft. You've seen them, those cables with the fancy spiraling blue stripes, oxygen-free, or CCA (Copper-Clad Aluminum) wire you can find at car stereo specialty stores. Those cables are so much baloney, and are more marketing hype than substance. For the low-down on speaker cables, see the excellent article by Roger Russell.


Even though the speakers are outside of the canvas enclosure, the canvas is pretty transparent to the audio. The angle of the speakers means that audio can be heard from the aft deck as well.

At the helm, I placed the volume control for the arch amplifier, as well as the control switch for the source (Stereo or Cell phone Mic).

For more details, please review my Cellphone Communications system project.


Reader Comments

Home    Return